Die-Casting units play a very important role in the economic development of a country in more ways than most people realize. Metal castings are integral to virtually every manufacturing activity and also responsible for many of the functions in the modern world. Metal castings are essential to the automotive, electrical, defense, agriculture, rail road and many more industries that are necessary to support modern standards of living. With the production of castings expected to increase at a very healthy compound annual growth rate (CAGR ) YOY to meet the burgeoning demand it is key to address the deterrents to the growth of this industry. Availability of skilled work force, changing customer requirements, the need to conserve resources and challenges in maintaining and tracking quality of castings are some of the major concerns that plaque most of the die-casting industries.
The adoption of Industry 4.0 technology is a step in the right direction to address these challenges. EmbedSense offerings not only help these Die-Casting units overcome these challenges but also turn things around in a way that would stream line their operations, improve profitability, reduce quality control overheads and reduce their carbon footprint.
YieldPro™ Productivity Monitoring Module
Obtain in-depth information at any granularity about production rates, availability scores and generate overall equipment effectiveness for a single machine, plant or even compare plants with our nifty Productivity Monitoring Module. The actionable insights are certain to translate into ROI and identification of bottlenecks in production.
DieCastPro™ Furnace Energy Monitoring Module
Electric Furnaces contribute to as much as 70% of the energy consumption in a typical foundry. With this module, monitor energy consumption on a heat by heat basis and analyse them in correlation with production data. Optimize production and reduce sources of non-linearity and lower the cost of operating your furnaces with the Furnace Energy Module.
DieCastPro™ Mold Dynamics Monitoring Module
The quality and dimensional accuracy of a finished part depends on the mold performance and its process settings during the casting process. Obtain insights into the mold performance with our Mold Dynamics Monitoring System and achieve consistent results from part to part. The system provides data driven defect screening and traceability and makes implementation of quality control a breeze.
DieCastPro™ Condition Monitoring Module
The Condition Monitoring Module serves as a crystal ball for a machine's health. It is an well-established fact that all machines degrade over time and the higher the usage the faster the degradation will be. Die-casting machines are complex systems with electrical, electronic and hydraulic systems working in unison. With so many interdependent mechanisms there is little margin for error for any of them to degrade in their performance. The ESS Condition Monitoring module offers a multi-modal comprehensive solution that detects degradation early-on and generates alerts and warnings ahead of time. Save time, reduce operating costs and never be held hostage by a breakdown. Increase your production with confidence by including the Condition Monitoring module for Die-Casting Machines.